Location

Mall 16/17, Second Floor, No. 5, Beverly Hills, 6th of October City, Egypt
Get In Touch
Whatsapp:+201273836290
Address:Mall 16/17, Second Floor, No. 5, Beverly Hills, 6th of October City, Egypt

We are always ready to help you and answer your questions

Contacts
Location
Mall 16/17, Second Floor, No. 5, Beverly Hills, 6th of October City, Egypt

Industrial Processing Capability

roman-davydko-ED1b2TV3ujI-unsplash

Industrial Processing Capability

We convert contracted crops into specification-stable ingredients via calibrated screening, de-stemming, optical color sorting, size calibration, and controlled grinding (TBC/powder).

Lines run documented SOPs under ISO 9001/22000 and HACCP; CCPs include inline metal detection with challenge checks and deviation protocols. We control moisture to target, monitor bulk density and sieve profiles statistically (SPC), and maintain foreign-matter barriers. Each batch carries lot IDs, retains, and full processing records for traceability. Final outputs are verified against buyer specifications and, when required, supported by COAs from accredited labs, then released to packaging with sealed samples and handover documentation.

Planing & Strategy

  • Specification-locked execution and controls
  • Dual-sourcing with capacity buffers
  • Milestone tracking and OTIF KPIs

We translate buyer forecasts into spec-locked execution plans spanning origin procurement, certified processing, compliant packaging, and shipping.

Our S&OP cadence aligns crop calendars, capacity reservations, and vessel space; risk is mitigated via dual-sourcing, safety stocks, and alternate pack lines. We model lead times and landed cost, define QA checkpoints, and pre-build export files to compress critical paths. Change control governs deviations; KPIs (OTIF, yield, nonconformance) drive continuous improvement and transparent reporting through dispatch.

We’re Here to Help You

How do you control particle size?
We calibrate sieve profiles using classifier screens and controlled grinding, verify with sieve analysis and bulk-density bands, and apply SPC to hold variation within specification.
What are your CCPs during processing?
Inline metal detection at pack-out with hourly challenge tests; documented limits, line stops on failures, quarantined product, root-cause, corrective actions, and signed release after verification.
How do you manage moisture and bulk density?
Controlled air-drying to target range; inline moisture checks; adjustments via residence time, screen selection, and grinder settings; acceptance verified against moisture limits and bulk-density bands.
How do you control foreign matter?
Multi-stage barriers: screening and de-stemming, optical color sorting, line hygiene, and CCP metal detection; rejects are segregated, root-caused, and records maintained for audit traceability.
What standards govern your lines?
Processing follows documented SOPs under ISO 9001/22000 and HACCP; equipment calibration, operator training, change control, and internal audits maintain capability and consistent, specification-compliant output.
Can you deliver TBC and powders consistently?
Yes—controlled grinding with classifier screens, temperature management, and periodic sieve analysis; we lock profiles and bulk-density bands and verify against specification before QA release.
How do you verify lot conformity before release?
QA checks against buyer specification; retains taken; COAs issued when required from ISO 17025 labs; deviations trigger rework, retest, and documented disposition prior to pack-out.
How is traceability maintained through processing?
Unique lot IDs follow every step; logs capture machine settings, operators, timestamps, sieve profiles, and test results; records link to packaging, documentation, and eventual shipment.
Do you support customer audits or remote reviews?
Yes—we host audits and provide SOPs, CCP records, calibration files, sieve analyses, batch histories, and virtual walkthroughs when travel is constrained or timelines are compressed.
What happens if a deviation occurs?
We stop the line, isolate affected product, investigate root causes, implement corrective actions, rework or discard as required, retest, document decisions, and communicate impacts transparently.